Automated pellet boiler 1000 kW FOCUS with built-in screw ash removal system pneumatic cleaning of heat exchanger with receiver
The 1000 kW FOCUS pellet boiler, thanks to the installed automation, supports the control of the heat exchanger pneumatic cleaning cycles.
The 1000 kW FOCUS automated pellet boiler is designed for maximum efficiency with flare pellet burner on high-ash agropellets. The main emphasis is on cost-effectiveness, minimization of manual labor during cleaning of the boiler and heat exchanger, as well as automatic ash removal into roll-away containers, which increases the time between maintenance and payback of the equipment.
Main advantages :
The 1000 kW FOCUS automated pellet boiler has a number of key features aimed at increasing efficiency and simplifying maintenance, especially when using agropellets with high ash content.
Main advantages:
- Enlarged ash pan: The boiler is equipped with a large ash pan, which allows for efficient operation with high-ash pellets, minimizing the frequency of cleaning.
- Screw ash removal systems: Built-in augers automatically transport ash from both the boiler ash pan and the space under the burner grates, moving it into external roll-away containers. This significantly simplifies the maintenance process, eliminating the need for manual removal of ash residues.
- Automatic pneumatic cleaning: The 1000 kW FOCUS pellet boiler is equipped with a pneumatic heat exchanger cleaning system, which is controlled by built-in automation. This function helps maintain high heat exchange efficiency by cleaning surfaces from settling particles and preventing their accumulation.
- Hybrid heat exchanger: The combination of the plate and fire-tube design of the heat exchanger allows for the effective removal of thermal stress from the burner and the simultaneous deposition of heavy particles of volatile components of the torch. This solution ensures a more uniform heat exchange and reduces the risk of overheating of individual sections of the boiler.
- Ease of maintenance: The well-thought-out design of the boiler includes a wide hatch for easy access to the heat exchanger, as well as a horizontal cleaning system. Large doors and convenient arrangement of elements allow for quick and easy maintenance.
- High capacity ash pan: The ash pan capacity is designed for long-term operation under industrial conditions, which allows the boiler to operate on high-ash pellets without frequent interruptions for cleaning.
- Modular system: The 1000 kW FOCUS pellet boiler supports cascade assembly, which allows increasing the capacity of the installation as needed. Thanks to the presence of three-way valves and a hydraulic arrow, each boiler in the cascade can be switched off without affecting the operation of the system as a whole. This makes the FOCUS boiler a flexible solution both for the initial stage of construction and for increasing capacity in the future.
- Construction made of quality materials: The 1000 kW FOCUS pellet boiler is made of high-quality structural steel grade 09G2S with a wall thickness of 6 mm for the heat exchange part and 4 mm for the water jacket. Basalt wool with a thickness of 50 mm is used for thermal insulation, which allows minimizing heat loss.
- Durable elements: The boiler casing is made of stainless polished steel, which ensures durability and resistance to external influences. Adjustable hinges and locks of the ash pan and heat exchanger doors allow them to be tightly closed, which improves the tightness and efficiency of the boiler.
- Additional features: The 1000 kW FOCUS pellet boiler can be additionally equipped with three-way or four-way valves with IMP Pumps to protect the system from cold "return", which prevents condensation and increases the efficiency of the boiler by 30%. Also, for ease of installation, Victaulic quick connections are used, which do not require symmetrical tightening and allow installation without welding.
- Installation flexibility: Thanks to the Victaulic system, the installer can allow small deviations from the design dimensions of the room (up to 2-3 degrees), which simplifies installation in real conditions.
Thus, the FOCUS pellet boiler combines a high level of automation, ease of operation and maintenance, as well as the economic feasibility of using high-ash pellets. This makes it an excellent choice for industrial facilities, greenhouses and other enterprises with high heat requirements.
Pellet burner TM "FOCUS"installed in this kit will work both on clean wood pellets and on agro-pellets with ash content up to 10% (pellets from seeds, corn, buckwheat, rice, furniture, straw).
Burner advantages:
Functions and equipment
The 1000 kW FOCUS pellet boiler (with an adjustable range of 300-1100 kW) has the following key functional features:
- Power adjustment: Possibility of smooth adjustment within the range from 300 to 1100 kW to adapt to the needs of the facility.
- 5 levels of security: Includes essential security systems to ensure equipment protection and operational stability.
- Full automation: Automatic ignition, stop, cleaning during operation, as well as ash cleaning at the end of the operating cycle.
- Screw ash removal: Automatic ash removal into external containers to minimize manual labor.
- Pneumatic cleaning of heat exchanger: Automatic cleaning system that maintains the efficiency of the heat exchanger.
- Cleaning the burner: Automatic cleaning of the pellet burner with ash being directed into the general ash removal system.
- Ceramic spark plug: Equipped with two candles for reliable and safe ignition of pellets.
- Energy efficiency: Low power consumption within 800W for economical operation.
- PID control: Supports precise control using an analog control signal, allowing integration into smart home systems.
- Mechanical cleaning of the burner: The movable cast iron grate automatically cleans the burner from ash.
- Pump control: Possibility of controlling pumps for heating and hot water treatment systems.
- Working with thermostats and weather sensors: Supports interaction with room thermostat and weather sensors for precise control.
- Internet module: Remote control via internet possible for monitoring and control.
- Built-in ash filter: Ash filtration system for more efficient removal of contaminants.
Pellet boiler 1000 kW FOCUS complies with the standard GOST 32452-2013 (EN 15270:2007) and has an 18-month warranty, confirming its reliability and compliance with international requirements.
Contents of delivery:
- Pellet boiler 1000 kW complete with burner, screw ash removal system, pneumatic ash removal system;
- sliding ash collection containers - set;
- EcoNet internet module;
- weather sensor;
- smoke gas temperature sensor;
- boiler return temperature sensor;
- feeding screw conveyor - 2 m;
- corrugated PVC pipe - 1 m;
- pellet burner controller;
- documentation.
Equipment for pellet boiler rooms
Devices and modules that increase the level of autonomy of the heating system:
- piping kits with a three-way or four-way valve integrated into the boiler control system;
- bins for storage and feeding of pellets;
- room touch EcoSter regulator;
- additional temperature sensors.
Consult our specialists on the features of the deployment of heating circuits and connections.
Chimney diameter
Requirements for the boiler room
When designing, you must adhere to the requirements:
- MDNAOP 0.001.26-96;
- DBN B.2.5-XX: 20XX;
- SNiP 2.04.05-91 "Heating, ventilation and air conditioning";
- SNiP II-35-76 "Boiler plants".
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