Boiler houses of a full cycle: pellets from tyrsa self-procurement and business on heat

With rising energy prices, many are wondering how to make heating cheap or even free. Of course, there are not many options for achieving the goal using traditional heating methods. But pellets from tyrsa and, accordingly, a pellet boiler are not only complete autonomy and independence of the house from expensive main gas, but also the ability to reduce heating costs to a minimum.

Pellets can be made from anything from branches, agro-waste, leaves and even garbage, but the highest quality pellets are obtained from thousands of ordinary wood, which can be purchased from woodworkers. Heating by tyrsoy in a solid fuel boiler does not provide the necessary heat transfer, which can be obtained using the same solid fuel boiler and a pellet burner that supports volumetric combustion technology when burning wood pellets.

Business and self-harvesting of pellets from tyrsa is a good business, and your own needs to ensure work pellet boiler can be provided almost free of charge. Free heating with pellets is a tempting opportunity that is quite affordable for farmers. The proposed technology can also be used in boiler houses of apartment buildings.

TM "Focus" can provide technological and consulting support to OSBB. Today we reveal the features of how to save on heating and minimize costs if you have self-provisioning.

Granulator for the production of pellets from any raw material

 

 

Heat business: sell heat to apartment owners

Of course, doing business on pellets from tyrsa is very profitable, since every year more and more people are faced with the need to abandon natural gas, the same problem is faced by OSBB. Blue fuel is not only expensive, but it can simply become unaffordable even if there is a gas pipe in the house. It is possible to install a fuel oil boiler, but our company offers an alternative type of heating, which many consumers have heard a lot about, but are afraid of various risks. Firebox can prove that there are no risks of buying a pellet boiler house for OSBB.

By installing a full-cycle pellet boiler house “from the procurement of raw materials to heating, which will be discussed in our publication, you can conceptually reduce heat costs. In other words, OSBB will be able to sell heat to apartment owners not only at a loyal cost, but also earn quite a decent income from it.

Of course, pellets can be made from anything, but wood waste is the preferred raw material for pellets due to its good heat dissipation and low ash content. At the same time, we can assure you that pellet boilers TM "Focus" are free from a significant drawback of foreign pellet boilers, which have significant technological limitations on the use of fly ash and fail.

 

Why a solid fuel boiler, pellet burner and pellets from tyrsa are beneficial

By installing a pellet boiler, you can count on the following benefits that consumers will note:

• exceptionally low cost of pellets, if your boiler house is designed for the production of pellets from tyrsa and other raw materials;
• automatic pellet boiler with “fine” software settings, capable of providing heat to an entire apartment building that does not require maintenance during operation;
• the possibility of installing climate control in the apartments of heat consumers and the effective organization of heating circuits.

Such a boiler house for OSBB is a real opportunity to recoup their own needs and provide consumers with heating at a low cost or to earn income. Pellets from tyrsa are also an optimal energy resource for pellet boilers.

 

Chips as almost free fuel for pellet boilers

To obtain wood chips, wood is crushed using special equipment or it is obtained as waste during woodworking. There are fuel and technological raw materials.

Technological chips are waste products obtained during woodworking. It is produced as a by-product from debarked stem wood of precious woods, as well as lumpy waste and slabs. For these purposes, disk-type chippers are used, or the pellet sling is delivered ready-made after woodworking.

Fuel chips are harvested from low-quality wood, which remains during sanitary felling, when uprooting unrooted trunks, twigs and branches of unsorted wood species. Raw materials are processed into tyrsa on disk and drum type machines.

 

Improvement of wood waste before processing - more expensive raw material

The quality of wood used to make wood chips can be improved. The so-called torrefaction of wood is known. It is a low-temperature pyrolysis treatment technology that improves the properties of wood.

Drying is carried out in an oxygen-free chamber at a temperature of 200-300 C for 6-30 minutes at a heating rate of 50 C per minute. Under these conditions, hemicellulose is split and fuel is formed in the form of a hydrophobic and homogeneous powder, which is further compressed into pellet granules. Such pellets have a higher heat capacity comparable to coal.

 

Pellet boiler house for OSBB

TM Focus offers pellet burners up to 1 MW and solid fuel boilers with a door adapter for burners with a capacity. In this way, the models can be adapted to the needs of OSBB. The main condition of operation, of course, is a fully automatic process, in which the pellets are fed into the burner with the help of a pneumatic drive. Granules are usually stored in a separate room. The version of the TM Focus boiler houses for households includes a bunker for loading granulated fuel. This is the only manual process.

In this case, it is possible to produce pellet granules from tyrsa directly in the production line of the pellet boiler. Such a project is shown in the drawing. We also invite you to familiarize yourself with the improved pellet boiler house, the drawing shows an already implemented project. The technological cycle of the extended version includes chipping, preparation of tyrsa and pressing into granules with their supply to the bunker. It may also include wood torrefaction.

 

A little about the preparation of pellets from tyrsa

Pellet technology has been around since 1947. Granulation of raw materials or pelletization takes place in ring dies with rotating rotor rollers, which press the prepared mass into holes. Wood raw material is prepared with the help of a steam generator and fed to the pelletizing unit. A knife is installed on the outside of the stamp, cutting the granules of the desired length.

The production process of pellets from tyrsa is divided into the following processes:

• chopping is carried out with the help of a chipping unit, which crushes loaded logs and branches to a size of less than 25 * 26 * 2;
• raw materials are transported through the line to the dryer with the help of a pneumatic feeder, where they are brought to a moisture content of 2-10%;
• after that, additional grinding is carried out;
• raw materials with a moisture content of less than 8-10% are poorly pressed, so the next step is the water treatment of the tyrsa in order to obtain the usual pellets from the tyrsa;
• stage of hot pressing and pellet molding;
• cooling;
• packing.

If you have a pellet boiler installed, this line redirects the pellets to the warehouse, from where they are fed to the pellet boiler with a pneumatic feeder.

Full cycle pellet boilers

The most demanded on the market are small pellet boilers, used in cascade with manual loading of pellets into a bunker or with supply of pellets from a warehouse. But TM "Focus" for the needs of your enterprise or OSBB can manufacture full-cycle pellet boilers, including a line for harvesting wood and making pellets from tyrsa and its preliminary cutting and preparation. Such boiler houses allow you to sell heat with a high profit margin. You can also sell pellets from tyrsa to other boiler houses.

Pellet mini plant made in China

Line for the production of pellets with aerodynamic drying (Ukraine)

Ukrainian plant Tekhnomashstroy manufactures pellet granulators of various capacities. First of all, these are the GRAND and PELLETNIK models. They are ideal for households, farms, home boilers, as well as for self-harvesting and the production of pellets for sale in small batches.

Household Sawdust Roller Granulator

Pellet machine of own assembly for craftsmen